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Solution Overview
Focusing on the core scenarios of the entire process of non-ferrous metal smelting and processing, with industrial cloud computing as the core foundation, linking industrial hyper fusion, industrial cloud desktop, alarm visualization intelligent operation and maintenance, and industrial fiber optic seat system, we have built a stable and controllable, efficient operation and maintenance, and collaborative intelligent digital production system, accurately solving industry specific pain points. We have successfully served large enterprises such as China Aluminum Group and Shandong Gold Group, providing full scene support for the digital transformation of the non-ferrous industry.
Business Challenges
The information silos in the mining, smelting, and processing subsystems are severe, and the collaborative scheduling of multiple positions is inefficient, making it difficult to quickly respond to production adjustment needs.
The failure of core equipment relies on manual inspection, and the alarm information is disconnected from the monitoring video data, resulting in delayed positioning, which can easily cause business interruption or security accidents.
The factory area is distributed across regions, and the control and office terminals are dispersed and mostly managed by local single machines, making operation and maintenance management difficult; There is no unified backup for local storage of terminal data, which can easily lead to data loss due
The non-ferrous smelting and processing processes rely on traditional industrial control computers for single machine operation, lacking redundant backup mechanisms. Once the equipment fails, it directly leads to production interruption; Moreover, industrial control software is deeply bound to hardw
Solution
Industrial hyper fusion system
Deeply compatible with various control systems in non-ferrous metallurgy and processing, adopting a distributed cluster architecture to achieve multi node redundant backup, automatic seamless switching at a single point of failure, and eliminating production interruptions; Through software and hardware decoupling design, it supports horizontal expansion of virtual machines and reduces device iteration and maintenance costs; Combined with intelligent resource scheduling mechanism, it avoids operational abnormalities caused by hardware aging and builds a stable production foundation.
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Industrial Cloud Desktop
Realize centralized management of dispersed terminals across regions, support remote visual operation and maintenance, quickly complete fault diagnosis and repair, and significantly reduce the difficulty of cross regional operation and maintenance; Adopting a terminal and data separation mode, the core production data is centrally stored in a cloud security base, equipped with a "full+incremental" dual backup mechanism to prevent data loss caused by device damage.
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Industrial Fiber Optic Seating System
Adopting a pure fiber matrix architecture, end-to-end extremely low latency transmission and lossless presentation of original image quality are achieved, supporting single seat cross screen management of data from the entire process subsystems of selection, smelting, and processing; Equipped with screen push and multi position collaborative operation functions, it breaks the information silos of subsystems, improves the efficiency of multi position scheduling in the centralized control center, and adapts to the multi link collaborative production scenarios in the non-ferrous industry.
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Alarm visualization intelligent operation and maintenance system
Connect the alarm signals and monitoring videos of core equipment in the non-ferrous industry (electrolytic cells, melting furnaces, converters, etc.), and automatically pop up the corresponding area monitoring screen and process parameters when the equipment triggers an abnormality, without the need for manual troubleshooting; Quickly locate the root cause of the fault, shorten the disposal time, and effectively avoid business interruption or safety and environmental accidents caused by the expansion of the fault.
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Solution Value
Collaborative scheduling intelligent upgrade
The industrial fiber optic seat breaks the information silo, significantly improves the collaborative efficiency of multiple positions, quickly responds to production adjustment needs, and accurately adapts to complex production scheduling scenarios in the non-ferrous industry.
Accurate fault handling and acceleration
The alarm visualization system realizes the linkage between alarm and monitoring, effectively shortens the fault location time, effectively avoids safety accidents and production losses, and comprehensively improves the efficiency of operation and maintenance response
Efficient operation and maintenance, data security
Industrial cloud desktop enables centralized control and remote operation and maintenance of terminals, greatly improving operation and maintenance efficiency. Centralized data storage and backup completely eliminate the risk of loss, fully meeting industry data security compliance requirements;
Production stability and cost optimization
The industrial hyper fusion system solves the risks of single machine industrial control computers and the pain points of software and hardware binding, significantly reduces the probability of production interruption, effectively reduces equipment upgrade and maintenance costs, and comprehensively guarantees the continuous and efficient operation of production;
Customer Case
