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Solution Overview
In response to the high requirements for production stability, real-time performance, and compliance in the entire process of ironmaking, steelmaking, continuous casting, and rolling in the steel industry, a customized digital architecture tailored to the low latency, high-precision control, and collaborative scheduling characteristics of steel production is constructed based on industrial cloud computing technology. Focusing on addressing core pain points such as lack of redundancy in old equipment data, difficulty in upgrading industrial control systems, and low efficiency of full chain data collaboration, we have deeply served large enterprises such as Baowu, Ansteel, Shagang, and Shougang. The number of cloud computing implementation cases in the steel industry leads the country, providing customized support for the industry's digital transformation and efficiency improvement.
Business Challenges
The IT equipment in the core production process has been in service for a long time, with performance degradation and a lack of business redundancy design. A single point of failure can easily lead to business downtime, resulting in production interruption and economic losses.
Industrial control software is deeply coupled with old hardware and operating systems, and the adaptability of new hardware is poor. Upgrading requires high costs and can easily cause production fluctuations, putting enterprises in a dilemma.
The information of each production subsystem is fragmented, and the centralized control center cannot achieve cross screen collaboration and efficient scheduling. The response of multi position collaboration is slow, making it difficult to adapt to the needs of the entire production process adjustme
The alarm information of industrial control software is only presented as simple prompts, without linkage with on-site monitoring and key parameters. The fault needs to be manually investigated and located, which has low disposal efficiency and is prone to safety accidents.
Solution
Industrial hyper fusion system
Integrating computing, storage, and networking into a unified resource pool, meeting the production control requirements of L1-L3 levels to achieve low latency transmission; Support horizontal expansion without interrupting production, simplify operation and maintenance through a unified management platform, increase IT resource utilization by over 40%, reduce hardware and operation costs, and avoid single point failures through multi node redundancy, providing support for stable operation of core processes such as blast furnace smelting and continuous casting and rolling.
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Industrial Cloud Desktop
In response to the production pain points of traditional industrial control computers in the steel industry, such as decentralization, slow operation and maintenance, and software and hardware binding, the production control business of blast furnaces, steel rolling, etc. will be migrated to a cloud desktop cluster, which is deeply compatible with industrial software such as WinCC and iFIX, as well as old versions of operating systems such as Windows XP and Windows Server 2003; Supporting remote access to thin terminals, combined with a unified platform, desktop deployment and troubleshooting can be completed remotely, reducing on-site operation and maintenance costs, solving the problem of upgrading old equipment, and ensuring production safety through centralized data storage. It is suitable for remote operation of centralized control and real-time monitoring of workshops.
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Industrial Fiber Optic Seating System
Adopting a pure fiber matrix architecture, end-to-end transmission has lower latency, achieving lossless presentation of the original image quality. Support single seat cross screen management, multi system screen push and permission grading control, break the "information island" of subsystems such as steel production and monitoring, make the operation and cooperation of the centralized control center more efficient, and meet the synchronous operation needs of multiple positions.
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Alarm visualization intelligent operation and maintenance system
Integrated PLC/DCS data acquisition and AI algorithms for real-time monitoring of production line equipment status and process parameters. Once the abnormal threshold is triggered, the video footage of the fault point will be automatically pushed and a voice alarm will be generated, making it easy to review and build a closed-loop process of "discovery location disposal review", significantly reducing the time for fault handling.
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Solution Value
Industrial hyper fusion system
By pooling resources, the utilization rate of IT resources has been increased by over 40%, and the full stack is adapted to domestic architecture, which not only reduces hardware duplicate procurement costs, but also provides multi replica redundancy guarantee for L1-L3 level production systems, laying a solid foundation for stable production operation.
Industrial Cloud Desktop
Realize remote centralized control of industrial control business, support flexible access of multiple terminals, significantly shorten troubleshooting and deployment time, and easily solve the operation and maintenance problems of traditional equipment aging and software and hardware binding.3. Industrial Fiber Optic Seating System: Low latency transmission of original image quality, breaking down information silos in production and monitoring subsystems, supporting cross screen collaboration and hierarchical control of permissions, significantly improving the efficiency of centralized control center operations.
Alarm visualization intelligent operation and maintenance system:
Real time push of fault images and voice alerts, quick identification of problems, combined with fault recording and replay, shifting from "post event disposal" to "pre event prevention", effectively reducing the risk of production interruption.
Customer Case
