Jiangsu Shagang Steel

Customer Introduction

Jiangsu Shagang Iron and Steel Co., Ltd. has a complete production process from sintering pellets, coking, ironmaking, steelmaking to cold and hot rolling steel. The main equipment level has reached the advanced level in China and even internationally. It is a large-scale electric furnace steel production base in the country, a large-scale thin strip casting and rolling production base in the world, and a large-scale steel enterprise in the world.

Facing challenges

The systems are independent of each other : Due to the independence of each system, the difficulty of operation and maintenance will continue to increase with the increase of business systems; And it is not conducive to the upgrading and centralized control of intelligent manufacturing.

The utilization rate of physical machine resources varies greatly : Due to the differences in business among different systems, the load on each server and client varies greatly, and some systems have significant resource idle situations.

Waste energy : Occupy the cost of spare parts. The large number of physical machines has increased the energy consumption of the production line; There are many types of physical machines, which also occupy the cost of spare parts procurement and bring difficulties to spare parts management.

Software and hardware binding issues : Low version industrial software can only be installed on older operating systems such as Win7 and XP. Currently, new hardware on the market no longer supports some older operating systems, resulting in the inability to find new hardware alternatives when using old industrial computers.

Solution

Juchen Industrial Super Fusion Solution revolves around the challenges of system isolation, resource waste, and software and hardware adaptation in the production control area of Shagang Iron and Steel Industry. Integrating decentralized systems through virtualization technology, building a unified management platform, achieving centralized control of computing, storage, and network resources, and simplifying operation and maintenance processes; By utilizing resource pooling and dynamic scheduling mechanisms, breaking down barriers to business system resources, flexibly allocating resources based on real-time load, and effectively improving physical machine utilization; Standardized hardware configuration reduces the number of physical devices, lowers production line energy consumption, simplifies spare parts management, and achieves cost reduction and efficiency improvement; Innovative virtualization compatibility technology, compatible with old operating systems in new hardware environments, ensuring stable operation of low-level industrial software. This plan helps Shagang Steel build an efficient, intensive, and flexible production control system, laying a solid foundation for the upgrade of intelligent manufacturing.

Customer Revenue

System Integration and Efficiency Improvement: integrates decentralized business systems, centrally controls through a unified platform, reduces operational complexity, and accelerates production response.

Intelligent resource allocation: dynamically allocates computing and storage resources to avoid idle waste and ensure efficient operation of various business systems.

Cost reduction driven innovation: replaces physical machines with hyper converged clusters, saving energy consumption and spare parts costs, and feeding back business innovation.

Ensure continuous production: Virtualization adapts to old software, quickly migrates business in case of failure, and avoids production interruption.